Air separation equipment may have various faults in daily operation, which brings inconvenience to production. In order to solve the problem in a timely manner and improve the reliability and production efficiency of the equipment, it is necessary to troubleshoot and resolve the equipment fault in a timely manner. The following are some possible air separation equipment failures and solutions:
1. Device startup problem: It may be a power failure or the device itself. First, check whether the power supply of the device is properly connected. If the power supply is normal but the device cannot be started, it may be an internal fault. The solution is to check whether the circuit board and connection line of the device are damaged, and replace them in time if necessary.
2. Abnormal operation of the device: The internal sensor of the device is faulty or the control system is faulty. First check whether the sensor of the device is working properly, and replace it in time if necessary. At the same time, check whether the device's control system is correctly set. If necessary, adjust the parameters.
3. Abnormal equipment pressure: The pressure sensor may be faulty or the internal pressure leakage of the equipment. First check whether the pressure sensor of the equipment is working properly, and replace it if necessary; At the same time, check whether there is air leakage in the pipeline of the equipment, and repair it in time.
4. The temperature of the device is abnormal: The internal heat dissipation of the device or the temperature control system is faulty. First check whether the heat dissipation system of the equipment is working properly, and clean the radiator if necessary; Check the temperature control system of the device and reset temperature parameters.
5. Reduced oxygen production: It may be that the adsorbent inside the equipment is saturated or the gas path is blocked. First check whether the adsorbent of the equipment is saturated, if it needs to be replaced; At the same time, check whether the gas path of the equipment is smooth, if necessary, clean in time.
6. Loud equipment noise: it may be that the internal parts of the equipment are worn or poorly connected. First check whether the parts of the equipment are worn, and replace them if necessary; At the same time, check whether the connecting parts of the device are tight. If necessary, reconnect them.
7. Equipment leakage: It may be that the equipment is poorly sealed or the pipeline leaks. First check the sealing performance of the equipment, if necessary to replace the seal; At the same time, check whether the pipeline of the equipment leaks and repair it in time.
In general, when troubleshooting the fault of the air separation equipment, it is necessary to first check whether the power supply and sensor of the equipment are working normally, and then gradually check whether the parts and pipelines inside the equipment are normal, and repair and replace the damaged parts in time. At the same time, regular check and maintenance of the device can effectively prevent faults and ensure the normal operation of the device.